Basic
15 min

Pneumatic Press Cycle

pneumaticpresssafetycyclelimit-switchsequencing
Pneumatic Press Cycle scenario preview

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Briefing

A pneumatic press with a safety guard. The guard must be closed before the cycle can start. Pressing START_PB energises the EXTEND_VALVE, pushing the ram down. When EXTEND_LS confirms the ram is fully extended, the extend valve de-energises and the RETRACT_VALVE energises, pulling the ram back. When RETRACT_LS confirms retraction, the cycle completes and CYCLE_COMPLETE_LAMP pulses. Opening the guard mid-cycle drops all valves immediately.

Objectives

  • GUARD_CLOSED must be true before START_PB is effective
  • START_PB energises EXTEND_VALVE; RETRACT_VALVE stays off
  • When EXTEND_LS true: EXTEND_VALVE drops; RETRACT_VALVE energises
  • When RETRACT_LS true: RETRACT_VALVE drops; CYCLE_COMPLETE_LAMP pulses
  • Opening guard mid-cycle (GUARD_CLOSED goes false) drops all valves immediately
  • ESTOP drops all valves immediately

Hints

  • Use a sequence state: IDLE → EXTENDING → RETRACTING → COMPLETE
  • PHASE_EXTEND: S= by START_PB AND GUARD_CLOSED; R= by EXTEND_LS or guard opening
  • PHASE_RETRACT: S= by EXTEND_LS AND PHASE_EXTEND; R= by RETRACT_LS or guard opening
  • EXTEND_VALVE := PHASE_EXTEND AND GUARD_CLOSED AND ESTOP
  • RETRACT_VALVE := PHASE_RETRACT AND GUARD_CLOSED AND ESTOP

I/O Table

Inputs

GUARD_CLOSED

Guard / barrier closed sensor

BOOL · %I0.0

START_PB

Cycle start push-button (momentary)

BOOL · %I0.1

RETRACT_LS

Ram fully retracted limit switch

BOOL · %I0.2

EXTEND_LS

Ram fully extended limit switch

BOOL · %I0.3

ESTOP

E-stop (NC — true=healthy)

BOOL · %I0.4

Outputs

EXTEND_VALVE

Pneumatic extend valve solenoid

BOOL · %Q0.0

RETRACT_VALVE

Pneumatic retract valve solenoid

BOOL · %Q0.1

CYCLE_COMPLETE_LAMP

Cycle complete indicator lamp

BOOL · %Q0.2

Your program will be tested against:

All test cases run automatically when you submit. Assertions are hidden until you pass.

  1. #1Guard must be closed before cycle can start

    START_PB with guard open does nothing

  2. #2START_PB with guard closed energises EXTEND_VALVE

    Normal cycle start: EXTEND_VALVE energises, RETRACT_VALVE stays off

  3. #3EXTEND_LS transitions to retract phase

    When EXTEND_LS fires, extend valve drops and retract valve energises

  4. #4RETRACT_LS completes cycle and lights CYCLE_COMPLETE_LAMP

    Full cycle: extend → retract → CYCLE_COMPLETE_LAMP on

  5. #5Opening guard mid-cycle drops all valves

    Guard opened during extend phase immediately drops EXTEND_VALVE

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