PLC Simulator
Water and wastewater automation training

Practise the pump, level and dosing logic utilities depend on

Train technicians on duty/standby pumps, wet-well levels, transmitter scaling, chemical dosing, flushing valves and alarm response using live process physics and graded PLC tasks.

Water-process training model

Duplex Pump Control

01

Dynamic tank and wet-well level response

02

Duty/standby and duplex pump alternation

03

4–20 mA pressure/level scaling and alarm hysteresis

04

Chemical dosing, flushing valves and first-out alarms

Physics running · PLC scan active · grader armed

Utility automation coverage

Level demand, equipment availability and safe recovery

Learners manage continuous inflow, pump capacity, analog level, high-high alarm, duty alternation and valve sequences instead of programming against disconnected switches.

Pump availability

Alternate duty, start assist capacity and fail over safely when a commanded pump is unavailable.

Level and analog signals

Scale transmitters, handle hysteresis and connect continuous level behavior to alarm and pump demand.

Dosing and valves

Command proportional chemical dosing and commission timed flushing paths with feedback and faults.

Alarm and recovery

Preserve first-out information, manage high-high conditions and require deliberate recovery after abnormal operation.

Scenario library

Build the reusable controls behind lift stations and treatment auxiliaries.

Browse all scenarios
Flagship

Duplex Pump Control

Control a dynamic wet well with lead/lag demand, alternation, pump availability and alarm behavior.

duplexwet welllead/lag
Open scenario

Alternating Pump Lift Station

Coordinate level switches, thermal trips, alternation and high-level alarm response.

lift stationfaults
Open scenario

Duty / Standby Pumps

Alternate duty and fail over when a pump does not prove healthy.

pumpsavailability
Open scenario

Chemical Dosing Control

Scale process demand, command dosing output and alarm abnormal response.

dosinganalog
Open scenario

Flushing Valve Sequence

Open and prove a timed valve path with step faults and recovery behavior.

valvessequence
Open scenario

Level Alarms with Hysteresis

Prevent alarm chatter while preserving clear high and low process states.

4–20 mAalarms
Open scenario

Training outcomes

Evidence beyond course completion

Assignments can grade normal operation, unsafe demands, boundary conditions and recovery behavior against the same machine model.

  • Commission lead/lag and duty/standby pump logic
  • Relate analog level behavior to demand and alarms
  • Diagnose failed proof and abnormal inflow conditions
  • Grade dosing, valve and recovery logic consistently

Scope, stated plainly

The scenarios model generic water and wastewater control patterns, not a complete treatment plant. They do not model biological treatment, hydraulic networks, water chemistry, regulatory reporting, SCADA communications or site-specific process safety.

Team training details

Pilot with your standards

Create a utility-controls pilot around pumps, levels, dosing and alarms

Use the existing labs immediately, then map assignments and pass criteria to the equipment, failure modes and competencies your team owns.