Runnable simulator field guide
Lift-station PLC scenario: test checklist
Direct answer
The learner can define every level transition and pump response and prove normal, failed-pump, stuck-sensor and power-return cases without uncontrolled cycling.
Written for pLC and water-process learners implementing level demand, lead-lag pumps, run feedback, high-level alarms, failover and deliberate restart.

Scenario setup
Wet-well levels, hysteresis, pump availability, lead and lag policy, alternation, run feedback, minimum timing, high-high alarm, failover, manual mode and restart.
I/O and state map
Level sensors through demand state and pump-selection logic to starter or drive commands, flow, changing level, run feedback and alarms.
Normal run
Repeated inflow cycles maintain level within the declared band and alternate available pump duty.
Boundary run
Failed lead, unavailable lag, stuck high or low sensor, rapid cycling, no-flow feedback, high-high level, manual override and power return.
Injected fault
A level, threshold, hysteresis, selection, command, starter, pump, hydraulic, feedback, alarm or restart mismatch.
Target check
The sequence and alarm response verified with target PLC, actual instruments, pumps and approved operational procedures.
What does a lift-station PLC control?
It commonly monitors wet-well level, starts and alternates pumps, stages demand, checks feedback and generates alarms for abnormal conditions.
How can pump short cycling be prevented?
Use appropriate level separation or hysteresis, minimum run and stop policies and correct hydraulic design, then test sensor and inflow boundaries.