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PLC Simulator

Sensor School

Field instrumentation lab

Understand the signal. Commission the device. Diagnose the fault.

Animated industrial sensors with live setpoints, PLC values, wiring terminals and realistic failure modes—built for technicians, controls engineers and apprentices.

17device labs
4–20mA scaling
3fault modes
Real industrial photoelectric sensor with dual optical lenses, mounting bracket and M12 connector
Real field device
INPUT %I0.0 ONSUPPLY 24.1 VSTATUS HEALTHY

Choose a bench

Industrial sensor catalogue

Start with a physical device, then trace its signal into the PLC.

Showing 17 of 17 labs

Representative field hardware: Industrial Sensors — A First LookLab 01Field hardware
Discrete inputFoundation

Industrial Sensors — A First Look

Meet the three sensor families — discrete, analog, and safety — and learn which one your application needs.

Live workbenchOpen lab
Representative field hardware: Photoelectric Sensor (Photoeye)Lab 02Field hardware
Discrete inputFoundation

Photoelectric Sensor (Photoeye)

Detects parts as they pass — outputs a discrete bit when something blocks the light beam.

Live workbenchOpen lab
Representative field hardware: Inductive Proximity SensorLab 03Field hardware
Discrete inputFoundation

Inductive Proximity Sensor

Detects metallic targets without contact by sensing changes in an electromagnetic field.

Live workbenchOpen lab
Representative field hardware: Capacitive Proximity SensorLab 04Field hardware
Discrete inputFoundation

Capacitive Proximity Sensor

Detects any material — metal, plastic, liquid, or granular — by sensing the change in capacitance at the sensing face.

Live workbenchOpen lab
Representative field hardware: Mechanical Limit SwitchLab 05Field hardware
Discrete inputFoundation

Mechanical Limit Switch

A mechanical contact switch that changes state when a moving part physically depresses its actuator.

Live workbenchOpen lab
Representative field hardware: Float Switch (Level Switch)Lab 06Field hardware
Discrete inputField practice

Float Switch (Level Switch)

A buoyancy-driven switch that opens or closes when liquid level rises to or falls from a set point.

Live workbenchOpen lab
Representative field hardware: Photo-Fork Sensor (Slot Sensor)Lab 07Field hardware
Discrete inputField practice

Photo-Fork Sensor (Slot Sensor)

A U-shaped optical sensor with emitter and receiver built into opposite tines — detects objects passing through the gap.

Live workbenchOpen lab
Representative field hardware: Pressure Transmitter (4-20 mA)Lab 08Field hardware
Analog inputField practice

Pressure Transmitter (4-20 mA)

Converts process pressure to a 4-20 mA current loop signal proportional to the engineering-unit range.

Live workbenchOpen lab
Representative field hardware: Thermocouple (Type K)Lab 09Field hardware
Analog inputField practice

Thermocouple (Type K)

Two dissimilar metal wires joined at a measurement junction produce a millivolt signal proportional to temperature.

Live workbenchOpen lab
Representative field hardware: RTD / PT100 Temperature SensorLab 10Field hardware
Analog inputField practice

RTD / PT100 Temperature Sensor

A platinum resistance thermometer whose resistance increases linearly with temperature — more accurate and more stable than a thermocouple over the 0–500 °C industrial range.

Live workbenchOpen lab
Representative field hardware: Strain Gauge / Load CellLab 11Field hardware
Analog inputAdvanced

Strain Gauge / Load Cell

Measures mechanical force or weight by detecting tiny resistance changes in metal foil bonded to a structural element.

Live workbenchOpen lab
Representative field hardware: Ultrasonic Distance SensorLab 12Field hardware
Analog inputField practice

Ultrasonic Distance Sensor

Measures distance by timing an ultrasonic pulse echo — output is proportional to the target distance.

Live workbenchOpen lab
Representative field hardware: Incremental Encoder (Quadrature)Lab 13Field hardware
Analog inputField practice

Incremental Encoder (Quadrature)

Converts shaft rotation into a pulse train — two channels (A and B) in quadrature give position and direction.

Live workbenchOpen lab
Representative field hardware: Safety Light CurtainLab 14Field hardware
Safety inputAdvanced

Safety Light Curtain

An optical safety device forming a grid of infrared beams — breaking any beam immediately stops hazardous machine motion.

Live workbenchOpen lab
Representative field hardware: E-Stop Circuit (Cat 3 / Cat 4)Lab 15Field hardware
Safety inputAdvanced

E-Stop Circuit (Cat 3 / Cat 4)

A dual-channel monitored emergency stop circuit that safely removes power from hazardous motion and detects single-point failures.

Live workbenchOpen lab
Representative field hardware: IO-Link Smart SensorsLab 16Field hardware
Discrete inputAdvanced

IO-Link Smart Sensors

IO-Link turns an ordinary point-to-point sensor cable into a bidirectional digital channel — unlocking remote parameterisation, rich diagnostics, and event data alongside the normal process value.

Live workbenchOpen lab
Representative field hardware: Intrinsic Safety in Hazardous AreasLab 17Field hardware
Safety inputAdvanced

Intrinsic Safety in Hazardous Areas

Intrinsically safe sensors limit the electrical energy in a hazardous area circuit so that no ignition-capable spark or hot surface can form — even under fault conditions. Zener barriers and galvanic isolators enforce the energy limits between the safe zone and the explosive atmosphere.

Live workbenchOpen lab