PLC Simulator
Browser-based electrical troubleshooting simulator

Find the hidden fault with circuit evidence.

Operate a real motor-control model, place virtual multimeter probes on named nodes, avoid unsafe test modes and submit the diagnosis. The fault changes the circuit—the answer is not written into the story.

Quick answer: the simulator covers control-supply, stop-chain, coil, contact, overload, phase and interlock faults across DOL, reversing and star-delta circuits. Pro adds concealed cases, scoring and saved records.

Experiential, not slide based

The reading changes because the circuit changed.

Each case starts the same tested motor-control engine with one server-selected fault. Inputs, coils, auxiliary contacts, poles, voltage nodes, current, rpm and protection states remain connected, so one fault creates consistent symptoms across the workbench.

Concealed diagnosis

The assessment view removes the visible fault picker and fault-revealing schematic marks.

Named probe nodes

Measure control points from 24 V through A1–A2 and three-phase points from L to T.

Live motor state

Contactor commands, phase condition, current, rpm, direction and dangerous overlap update over time.

Saved evidence

Correct attempts save diagnosis count, observations, safety mistakes, time and score.

Visual field guide

Eight diagrams explain the simulator, scoring and evidence.

Each figure answers a separate search question: the troubleshooting process, circuit zones, half-split method, meter modes, fault evidence, scoring, attempt state and saved record.

Six-step electrical troubleshooting loop from defining the symptom and safe state through schematic reading, meter tests, diagnosis and verification

Method

One repeatable loop for every hidden fault

The workbench rewards a circuit hypothesis and a discriminating measurement—not random component swapping.

Motor starter split into supply, safety chain, contactor coil, main poles and motor load diagnostic zones

Circuit map

Separate the control path from the power path

A healthy coil command does not prove the three-phase path. Each zone has named evidence and a different fault family.

Voltage half-split flowchart for isolating a no-start fault across fuse, stop chain, overload and contactor coil

Meter strategy

Use voltage to bracket the open circuit

Measure at a point that divides the remaining suspects. The next test follows from the result.

Comparison of approved live voltage diagnosis with isolated continuity testing and the safety conditions for each meter mode

Meter safety

Choose the energy state before the meter mode

The simulator permits voltage evidence while energised and blocks resistance or continuity on the live model.

Matrix of seven motor-control faults with their symptoms and strongest voltage or circuit-state evidence

Fault library

Seven fault families with distinct evidence

Fuse, stop, coil, pole, overload, phase and interlock failures change the actual circuit model instead of revealing a scripted answer.

Training score chart showing 70 points for correct diagnosis, up to 20 for diagnostic efficiency and 10 for safe meter practice

Scoring

A transparent 70–100 assessment score

The server owns the final answer and score. Wrong diagnoses remain part of the attempt instead of resetting the exercise.

Assessment state diagram from hidden fault through evidence and diagnosis to a saved training record

State machine

A pass exists only after a correct diagnosis

An incorrect submission returns the learner to evidence gathering. A completed attempt is idempotent and cannot be scored twice.

Checklist of fields in a completed electrical troubleshooting record including learner, case, diagnosis attempts, measurements, safety actions, time and score

Training evidence

Keep the record that makes practice visible

Individuals see recent attempts; team administrators receive member-level rollups and an exportable evidence trail.

Current case library

Faults that force different measurements.

The library begins with starter circuits because they connect control logic, real components, three-phase power and a measurable load. It does not currently claim general residential wiring, PCB repair, arc-flash calculation or safety certification.

Blown control fuse

No contactor response; line power may still be present.

Best first evidence: Compare 24 V before and after F1.

Open STOP chain

START is ignored despite a healthy supply.

Best first evidence: Trace the first lost voltage through the fail-safe series path.

Open contactor coil

Command voltage reaches A1–A2 but the contactor does not pull in.

Best first evidence: Use live voltage evidence, then isolated continuity.

Welded main contact

Load-side voltage remains after the coil command drops.

Best first evidence: Treat the mismatched coil and pole state as dangerous.

Overload trip

The starter stops and the 95–96 path remains open.

Best first evidence: Identify protection state before attempting a reset.

Missing phase

The contactor closes but the motor will not accelerate normally.

Best first evidence: Compare every line and load phase pair.

Failed interlock

Opposing contactors can overlap during reversal or transition.

Best first evidence: Observe the dangerous state, isolate and diagnose the interlock.

Assessment records

Turn practice into evidence an instructor can review.

A completed simulation saves more than a completion tick. It records whether the learner diagnosed efficiently, gathered meter evidence and avoided an unsafe meter setup. Team rollups expose passes, average and best score per member.

See team training

Case

The hidden work order and motor-control family

Diagnosis

Correct fault and number of submissions

Evidence

Measurement observations and unsafe setups

Outcome

Elapsed time, 70–100 score and timestamp

Simulation boundary

This browser lab develops circuit reasoning and test-selection habits. It does not prove practical competence, authorize electrical work, select PPE, perform a real absence-of-voltage test or replace employer and jurisdictional procedures.

Same login · separate assessment tier

Start with a hidden motor-control fault.

The assessment is built into the existing PLC Simulator Pro app, while the employer path keeps its own reporting, messaging and team workflow.

Open the assessment lab$29/month
Questions

Frequently asked.

It includes hidden faults in DOL, reversing and star-delta motor-control circuits, recognizable starter hardware, live control and three-phase paths, named multimeter test points, voltage and isolated-continuity modes, motor behaviour, scored diagnoses and saved attempt evidence.