PLC Simulator
Runnable instrumentation case

Scale a Vacuum Transmitter: −100 to 0 kPa

A vacuum vessel transmitter is ranged −100 to 0 kPa and outputs 6.4 mA during a leak test. This page owns that exact calculation job and opens the matching server-graded case rather than a generic calculator.

10 minutes Instrumentation students, calibration technicians and PLC programmers

Follow the workflow

Learn one step, use the product, inspect the evidence.

01

Write down the configured engineering range

The lower range value is -100 and the upper range value is 0 kPa. The engineering span is the difference between those values; it is not automatically zero-based.

Do this in the product

Open the registered Vacuum pressure transmitter case so the grader—not the browser copy—owns the expected result.

Open the exercise
02

Convert current into percent of span

Subtract the 4 mA live zero from 6.4 mA, then divide by the 16 mA measurement span. Keep enough precision until the engineering conversion is complete.

Do this in the product

Calculate the fraction separately before typing the final engineering value into the lab.

Open the exercise
03

Apply the engineering span and lower value

Multiply percent span by the configured engineering span, then add -100 kPa. The registered expected result is -85 kPa within ±0.1 kPa.

Do this in the product

Submit the value and inspect the range, live-zero and tolerance checks returned by the server.

Open the exercise
04

Record the evidence before changing configuration

A calculation mismatch can come from signal measurement, transmitter configuration, PLC card range, program scaling or unit conversion. Preserve the measured current, range, result and timestamp before changing any layer.

Do this in the product

Create an account to retain the attempt, then use a paid workspace to compare cases, keep full history and assign the exercise.

Open the exercise

Core concepts

Know what the evidence means.

The simulator creates a repeatable result; these concepts make that result transferable to real vendor software and supervised practical work.

Live zero

Four milliamps represents the lower engineering value, leaving near-zero current available as fault evidence.

Engineering span

For this Vacuum pressure transmitter, the span is 100 kPa.

Acceptance evidence

The case records the input, expected value, units and ±0.1 kPa acceptance statement instead of returning an unexplained number.

Common mistakes to avoid

  • × Taking an absolute value reverses the meaning of the vacuum measurement.
  • × Adjusting the transmitter before recording the as-found value and configuration.
  • × Using a value with the right number but the wrong engineering unit.
  • × Assuming the PLC input card and transmitter use the same configured range.

Continue in the workspace

Turn this tutorial into retained training evidence.

Run the foundation exercise publicly, then use a subscription for advanced challenges, saved configurations, full attempt history, sharing, assigned paths and team reporting.

Technical reference questions

Questions before you continue.

The fixed 6.4 mA test signal maps to -85 kPa on the configured -100 to 0 kPa range.

Competency and practice field guide

Vacuum transmitter −100 to 0 kPa exercise: practice plan

Direct answer

The learner can record range and reference convention, calculate low, midpoint and high values, detect under- or overrange and compare the PLC result with a known source.

Written for instrumentation and PLC learners scaling a transmitter whose lower range is negative gauge pressure and upper range is zero.

a supervised instrumentation and energy-measurement bench used to compare reference values, field signals, PLC input data and engineering units while studying vacuum transmitter range, 4–20 mA scaling and diagnostic evidence
System map / 02

NODE 01observable

Scope

Measurand, gauge or absolute reference, lower range −100 kPa, upper range 0 kPa, loop endpoints, input raw range, signed data, units, alarm limits and quality.

NODE 02observable

Signal path

Applied vacuum through sensing element and transmitter current to analog input raw value, scaled engineering tag, quality and process decision.

NODE 03observable

Baseline practice

Known low, midpoint and atmospheric-reference conditions produce correct current, raw count and engineering values within declared tolerance.

NODE 04observable

Edge cases

Zero vacuum, full vacuum, below range, above range, open loop, reversed polarity, wrong reference, unsigned tag, rounding and restart.

NODE 05observable

Fault practice

A process-reference, transmitter-range, loop, input-mode, raw-range, signedness, scale, unit or quality mismatch.

NODE 06observable

Transfer to the job

The loop verified with suitable references, current device data and approved calibration procedure.

Answer surface / 07

How do you scale 4–20 mA for −100 to 0 kPa?

Map 4 mA to −100 kPa and 20 mA to 0 kPa using a linear equation, then verify at least the endpoints and midpoint with known inputs.

Why can zero kPa be confusing in a vacuum range?

Zero may mean atmospheric gauge pressure rather than zero absolute pressure; record the transmitter reference convention before scaling.