CCST 24 — Safety Category Levels
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Briefing
Write a dual-channel E-stop circuit: two NC contacts ESTOP_CH1 and ESTOP_CH2 must BOTH be open to drop the output (Category 3 / PLd pattern). A discrepancy latch CHANNEL_FAULT fires if one is open but not the other.
Objectives
- SAFE_OUTPUT requires both channels to be de-energised to shut down
- CHANNEL_FAULT latches if CH1 ≠ CH2 for more than one scan
- Normal run: SAFE_OUTPUT := NOT ESTOP_CH1 AND NOT ESTOP_CH2 (both NC: both TRUE at rest means safe)
Hints
- Safe when ESTOP_CH1 AND ESTOP_CH2 are both TRUE (NC contacts at rest)
- CHANNEL_FAULT := ESTOP_CH1 XOR ESTOP_CH2 (simplified — real systems use timers)
I/O Table
Inputs
ESTOP_CH1E-stop channel 1 (NC, TRUE=safe)
BOOL · %I0.0
ESTOP_CH2E-stop channel 2 (NC, TRUE=safe)
BOOL · %I0.1
Outputs
SAFE_OUTPUTSafe output
BOOL · %Q0.0
CHANNEL_FAULTChannel discrepancy fault
BOOL · %Q0.1
Your program will be tested against:
All test cases run automatically when you submit. Assertions are hidden until you pass.
- #1Safe when both NC contacts closed
Safe when both NC contacts closed
- #2Both trip drops output
Both trip drops output
- #3One channel discrepancy flags fault
One channel discrepancy flags fault
Related scenarios
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