Beginner 10 — Count five boxes (CTU)
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Briefing
A conveyor fills a carton with boxes. Tap START — the MOTOR runs. Each time a box trips the BOX_EYE photo-eye, the counter adds one. After five boxes the carton is full: MOTOR stops and the CARTON_FULL lamp turns on. Tap CNT_RESET to clear the count and lamp so the next carton can begin. A CTU ("Count Up") is a function block just like the TON timer. You declare an instance in VAR, call it with a rising-edge input (CU) and a preset value (PV), and read its .Q output bit when the count reaches PV.
Objectives
- Tap START → MOTOR runs, CARTON_FULL off
- Five BOX_EYE pulses → MOTOR stops and CARTON_FULL turns on
- Tap CNT_RESET → count clears, CARTON_FULL off, conveyor can restart
Hints
- Declare a counter instance in VAR: BOX_CNT : CTU;
- Call it once each scan: BOX_CNT(CU := BOX_EYE, R := CNT_RESET, PV := 5);
- Use BOX_CNT.Q (counter done) to stop MOTOR and drive CARTON_FULL.
I/O Table
Inputs
STARTMomentary start push-button (NO)
BOOL · %I0.0
CNT_RESETCounter reset push-button (NO)
BOOL · %I0.1
BOX_EYEPhoto-eye — pulses once per box
BOOL · %I0.2
Outputs
MOTORConveyor motor contactor
BOOL · %Q0.0
CARTON_FULLCarton-full indicator lamp
BOOL · %Q0.1
Your program will be tested against:
All test cases run automatically when you submit. Assertions are hidden until you pass.
- #1Tap START → MOTOR on, CARTON_FULL off
A momentary START latches MOTOR on before any boxes are counted
- #2Five BOX_EYE pulses → CARTON_FULL on, MOTOR off
Five rising edges on BOX_EYE triggers CTU.Q which stops motor and lights lamp
- #3Three BOX_EYE pulses → MOTOR still on, CARTON_FULL off
Fewer than five pulses: counter has not reached PV so conveyor keeps running
- #4CNT_RESET after full carton → lamp off, conveyor can restart
After CARTON_FULL, CNT_RESET clears the counter so START latches the motor again
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