PLC Simulator
Calibration and signal lab

Instrumentation Simulator

Scale, diagnose and document common process-instrument signals.

Run before signup Server-graded Save, share and fork
Open the workbench
industrial-lab / instrumentation
MODETRAINING
GRADERSERVER AUTHORITY
EVIDENCECHECKS + SCORE

First challenge

Scale a 4–20 mA transmitter

Convert a loop current into engineering units for a configurable transmitter range.

Reusable lab resources

Calibration record templateCSV

Interactive calibration lab

Configure. Run. Read the evidence.

Foundation

Scale a 4–20 mA transmitter

Convert a loop current into engineering units for a configurable transmitter range.

Evidence appears here

The backend calculates the expected result and returns individual checks, a score and reproducible evidence. Client-supplied scores are ignored.

Your run is free. Keep the evidence when it matters.

Create an account only when you want saved attempts, projects, sharing and progress.

Save this result

Training outcomes

More than a calculator.

Each run teaches a transferable industrial workflow and produces evidence you can inspect, repeat and discuss.

01

Convert loop current into pressure, temperature, flow or level units.

02

Explain live zero and separate a true zero measurement from a broken loop.

03

Build a repeatable calibration record with objective grading.

04

Move directly into PLC analog-I/O and process-control scenarios.

Field method

How to reason through the lab

STEP 01

Prove the loop before scaling

Confirm supply, polarity, series connection and input-card mode. A perfect scaling equation cannot fix an open loop or a voltage input configured for current.

STEP 02

Calculate percent of span

For a standard loop, percent span is (mA − 4) ÷ 16. Multiply that fraction by the engineering span and add the engineering minimum.

STEP 03

Record as-found and as-left evidence

A defensible calibration records the test points, reference standard, tolerance, adjustment and final result—not just a pass tick.

Continue from a single exercise to a complete training record.

Guided scenarios, saved progress, fault diagnosis and instructor reporting are built into the main platform.

Compare training plans

Technical practice library

Load a real job, not an empty calculator.

Each reference explains a distinct industrial task and links back to an exact grader preset with server-owned acceptance evidence.

Browse all training exercises

Gauge pressure transmitter

Scale a 4–20 mA Pressure Transmitter: 0–10 bar

Calculate and grade a 0–10 bar pressure-transmitter signal at 12 mA, then record the calibration evidence and live-zero checks.

RTD temperature transmitter

Scale a 4–20 mA Temperature Transmitter: −50 to 150 °C

Work a bipolar temperature-transmitter scaling example at 8 mA and verify the result in a server-graded instrumentation lab.

Hydrostatic level transmitter

Scale a 4–20 mA Tank Level Transmitter: 0–5 m

Convert a 16 mA level signal into metres, verify 75% span and carry the evidence into the instrumentation simulator.

Magnetic flow transmitter

Scale a 4–20 mA Flow Transmitter: 0–200 m³/h

Calculate an 80 m³/h flow indication from 10.4 mA and validate the linear scaling in the browser lab.

Control-valve position transmitter

Scale a 4–20 mA Valve Position Feedback Signal

Translate 18.4 mA into 90% valve travel and separate feedback scaling from the output command.

Vacuum pressure transmitter

Scale a Vacuum Transmitter: −100 to 0 kPa

Solve a negative-range 4–20 mA vacuum-transmitter example at 6.4 mA and verify the −85 kPa result with graded evidence.

Low-range differential-pressure transmitter

Scale a Differential-Pressure Transmitter: 0–250 Pa

Calculate a 160 Pa filter differential from 14.24 mA and verify the air-handler alarm input scaling in the graded lab.

Conductivity transmitter

Scale a Conductivity Transmitter: 0–20 mS/cm

Convert 7.2 mA into 4 mS/cm and validate the analogue scaling used by a water-quality interlock.

Instrumentation Simulator questions

What learners and instructors ask.

The 4 mA live zero allows the receiver to distinguish a valid zero measurement from a broken wire or lost transmitter power near 0 mA.