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Wiring 23
Pro
~15 minutes lab time

Wiring 23 — Thermocouple Input and Shielding

What you'll learn

Connect a low-level thermocouple signal directly to a temperature input card with correct polarity and a single-point shield. Thermocouple extension wire must match the sensor type all the way to the cold-junction compensation terminals.

Lab time: ~15 minutes.

Lesson briefing

Thermocouple Input and Shielding

Connect a low-level thermocouple signal directly to a temperature input card with correct polarity and a single-point shield. Thermocouple extension wire must match the sensor type all the way to the cold-junction compensation terminals.

Why it is wired this way

A thermocouple generates millivolts; reversing its polarity makes temperature trend in the wrong direction. Ordinary copper splices introduce extra junctions and temperature-dependent error.

Commissioning standard

Before energising, prove protective earth and continuity, verify the drawing terminal-by-terminal, then energise through the protective device and measure the expected supply, signal and return values. Never use this training panel as a substitute for the machine manufacturer’s instructions, risk assessment, isolation procedure or applicable electrical standard.

Hints

Hint 1

Power the card from the 24 V bus before commissioning the channel.

Hint 2

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Hint 3

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Hint 4

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This lesson uses 7 placed components on the lab canvas. Components are vendor-neutral (no proprietary trademarks); the wiring rules apply to any equivalent industrial part.

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